Why Plastic Pallets?

In recent years there have been enormous improvements in plastic pallet design, and they have now become the norm in many industries. There are many motives behind this migration to plastic pallets, such as:

  • Light weight
  • 100% size and strength consistency
  • Safer handling, without nails & splinters
  • No mould, or dust contamination issues
  • Suitable for hygienic areas
  • Easily cleaned
  • Impervious to moisture, weak acids & alkalis
  • No need for fumigation
  • Working life averages 10 times that of wooden pallets
  • An investment for the future
  • Save on freight costs

In addition, environmental issues, the impact of Packaging Regulations (Recycling), and questions regarding the sustainability of forestry, have also encouraged many users to move away from the traditional wooden pallets, to plastic pallets manufactured from recycled materials – and which themselves are recyclable.

Light weight

Our pallets can weigh up to 20 – 30kg less than a wooden pallet. Therefore, even though the initial cost of a plastic pallet is higher than a wooden pallet, you actually save money when you take into account the reduced weight. The additional cost for fumigation and heat treatment for exports to ISPM 15 Certified countries (see below) is an additional cost that is not required for our pallets. Please read the following examples for a clearer picture.

You have an export consignment to go to Los Angeles in the USA, the gross weight of your shipment is 200kg (not including the pallet). The rate to Los Angeles is $4.80/kg

You have an export consignment to go to Los Angeles in the USA, the gross weight of your shipment is 200kg (not including the pallet). The rate to Los Angeles is $4.80/kg

Plastic Pallet

Weight: 8kg
Total Weight: 280kg
Formula: 208kg x $4.80 + $28
Total: $1026.40

Wooden Pallet

Weight: 45kg
Total Weight: 245kg
Formula: 245kg x $4.80 + $10
Total: $1186.00

Total saving using plastic pallets: $159.60

Plastic pallets last an average of 10 times longer than wooden pallets so when you add this up over 2 years the cost savings really start to get realised. See below as a conservative example.

Plastic Pallet

No. of Pallets: 100
Cost: $28 each
Total Cost: $2,800
Lifespan: 24 months
Total: $2,800 over 2 years

Wooden Pallet

No. of Pallets: 100
Cost: $10 each
Total Cost:  $1,000
Lifespan: 3 months
Total: $8,000 over 2 years

Total saving using plastic pallets: $5,200.00

Remember this is a conservative approach as the plastic pallets will often last much longer than this.

All figures were calculated using the Eco 1100 plastic pallet.

100% size and strength consistency.

By virtue of the moulding process, and inherent quality control procedures involved in the hi-tech manufacturing process of plastic pallets, the dimensional accuracy and load ratings of those pallets are always 100% consistent. Unlike a wooden pallet, which is constructed from a number of inconsistent parts of varying strength, our pallets are moulded under extreme pressure, in highly polished accurate moulds. The process itself produces an exceptionally high quality product.

Safer handling, without nails & splinters

Our pallets are much safer for handling in dispatch areas due to there being no possibility of loose component parts breaking free under manual lifting conditions which could potentially cause injury. Perhaps more importantly, there are no nails, sharp edges or splinters in our pallets to damage either operatives’ hands or products being loaded onto the pallets.

No mould, or dust contamination issues

Plastic pallets made in polyethylene or polypropylene are not subject to any inherent mould or dust contamination issues. Whether of open or closed deck design, the surfaces of plastic pallets are smooth, and the moulding process under high temperature and pressure produces sealed material. In many applications, the “blue stain mould” which can appear in new wooden pallets, especially under conditions of high humidity, is unacceptable, both because of contamination, and also product presentation issues.

Suitable for hygienic areas

In hygienic areas, and clean rooms, the cross contamination issues from the mould and dust inherent in wooden pallets is of great concern. All styles and types of our plastic pallets remove these concerns. In addition, the specialist Hygienic Pallets have totally smooth sealed enclosed surfaces, removing any possibility of impurities accumulating in the pallet’s structure.

Easily cleaned

Our pallets can be repeatedly steam cleaned or washed to remove any airborne dust or spilt products which accumulate on the pallets over a period of time.

Impervious to moisture, weak acids & alkalis

Regardless of the operating conditions, our plastic pallets will not absorb moisture, even under the most adverse conditions. Generally, both polyethylene and polypropylene pallets are unaffected by weak acids and alkalis.

Meets AQIS requirements for export to Australia & New Zealand

Use of our specially designed pallets for export removes the requirement for the Treatment Certificates which apply to wooden pallets, and the associated risks of consignments being quarantined on arrival, through documentation and certificate expiry problems. Other countries, such as China, are also considering implementation of restrictions on the importation of goods on wooden pallets, because of potential infestations which could contaminate the country’s forestry.

A full List of ISPM 15 (treated wooden pallets) regulated countries include:

A full List of ISPM 15 (treated wooden pallets) regulated countries include:

Argentina
Australia
Bolivia
Brazil
Canada
Chile
China
Colombia
Costa Rica
Cuba
Dominican Republic
EC
Ecuador
Egypt
Guyana
Guatemala
Honduras
India
Indonesia
Israel
Jamaica
Japan

Jordan
Republic of Korea
Lebanon
Malaysia
Mexico
New Zealand
Nicaragua
Nigeria
Norway
Oman
Paraguay
Peru
Phillipines
Russia
Seychelles
South Africa
Sri Lanka
Syria
Taiwan, Penghu and Matsu
Turkey
Ukraine
USA

Working life averages 10 times that of wooden pallet

In a closed loop distribution scenario, with normal handling and loading within design limits, a plastic pallet has a potential life span of up to, and even exceeding, 10 years. Plastic pallets easily outperform their wooden counterparts in terms of longevity – our pallets have a working life as much as 10 times longer than wooden pallets. There will be no weakening of the material, no loosening of nails and no changing shape.

An investment for the future

Taking into account the excellent working life of our pallets, and the environmental issues revolving predominantly around sustainability concerns for forestry, our pallets are an investment for the future. Although the initial investment in biodegradable pallets is higher than the wooden alternative, in a closed loop scenario, our pallets are recognised as assets. As such, their cost should be depreciated over their working life. In this way, taking an average medium duty plastic pallet, the cost to the operator can be as low as PSTG 0.05 (US Dollars 0.07) per week.

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